339 lines
13 KiB
C#
339 lines
13 KiB
C#
using Cowain.Preheat.BLL;
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using Cowain.Preheat.Common.Core;
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using Cowain.Preheat.Common.CsvMap;
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using Cowain.Preheat.Common.Enums;
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using Cowain.Preheat.Common.Interface;
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using Cowain.Preheat.Communication.Interface;
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using Cowain.Preheat.Communication.MOM;
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using Cowain.Preheat.Main.ViewModels;
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using Cowain.Preheat.Model;
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using Cowain.Preheat.Model.Models;
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using HslCommunication;
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using Newtonsoft.Json;
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using Prism.Ioc;
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using System;
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using System.Collections.Generic;
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using System.IO;
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using System.Linq;
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using System.Threading.Tasks;
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using Unity;
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using static Cowain.Preheat.Common.Models.MESModel;
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using JSON = Newtonsoft.Json.JsonConvert;
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namespace Cowain.Preheat.Main.Station
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{
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public class UnLoadingStation : IServerManager
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{
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public string Name { get; set; }
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public IUnityContainer _unityContainer { get; set; }
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IPLCDevice PLC { get; set; }
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public readonly object _lockObj = new object();
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public List<BtnInfoModel> WindowBtnInfo = new List<BtnInfoModel>();
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public UnLoadingStation(IUnityContainer unityContainer)
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{
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_unityContainer = unityContainer;
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Start();
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Task.Run(async() =>
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{
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while (true)
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{
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var models = _unityContainer.Resolve<BatteryInfoService>().GetAutoUnLoading();
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if (0 == models.Count)
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{
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await Task.Delay(20 * 1000);
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LogHelper.Instance.Warn("自动上传电芯-----无");
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continue;
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}
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var ids = models.Select(x => x.Id).ToArray();
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LogHelper.Instance.Warn($"自动上传电芯:{JSON.SerializeObject(ids)}");
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UploadMom(ids);
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await Task.Delay(1000);
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}
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});
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}
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bool IsConnectPLC()
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{
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PLC = _unityContainer.ResolveAll<IPLCDevice>().FirstOrDefault();
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if (null == PLC || !PLC.IsConnect)
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{
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LogHelper.Instance.Error($"{PLC.Name},PLC为空!");
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return false;
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}
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return true;
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}
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public void Start()
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{
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var stations = _unityContainer.Resolve<StationDetailService>().GetStations(EStationType.UnLoading);
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foreach (var item in stations)
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{
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WindowBtnInfo.Add(new BtnInfoModel
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{
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Id = item.Number,
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StationId = item.StationId,
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Name = item.Name,
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});
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}
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//int[] aa = new int[10]; aa[1] = 100;
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//SetBtnContent(aa);
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}
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void SetBtnContent(int[] batterys)
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{
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for (int i = 1; i < batterys.Count(); i++)
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{
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var battery = _unityContainer.Resolve<BatteryInfoService>().GetBattery((uint)batterys[i]);
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var item = WindowBtnInfo.Where(x => x.Id == i).FirstOrDefault();
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item.StartTime = DateTime.Now;
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if (null == battery)
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{
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if (0 != batterys[i])
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{
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item.BatteryCode = "无,虚拟码:" + batterys[i].ToString();
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}
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item.Desc = "无电芯!";
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LogHelper.Instance.Debug($"无电芯，虚拟码:{batterys[i]}");
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}
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else
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{
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item.BatteryCode = battery.BatteryCode;
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item.Desc = "正常下料";
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}
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CommonCoreHelper.BlockBtnInfo.Add(item);
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}
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}
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//开始下料 ,,验证数据库OK (分二次执行，一次取假电芯，一次取正常电芯)
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public void ExecuteUnLoading(int curValue, string param, Variable node)
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{
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Int16 replyResult = (int)EResult.OK;
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dynamic d = JsonConvert.DeserializeObject<dynamic>(node.Json);
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if (!IsConnectPLC()) return;
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OperateResult<int[]> resultBatterys = PLC.Read<int[]>((string)d.ReadVirtualIds); //可以改成直接读PLC
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var writeResult = PLC.Write<Int16>((string)d.WriteResult, replyResult); //回复PLC
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if (!writeResult.IsSuccess)
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{
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LogHelper.Instance.Warn($"ExecutScanBattery-{(string)d.WriteResult}:{writeResult.Message}"); //提高效率
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} //会导致没有回复NG（MOM）
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if (!resultBatterys.IsSuccess) //读取失败
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{
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replyResult = (Int16)EResult.NG;
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}
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else
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{
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for (int x = 1; x < resultBatterys.Content.Count(); ++x) //日志异常，里面有0
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{
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if (0 == resultBatterys.Content[x])
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{
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LogHelper.Instance.Fatal($"下料数组中有为0,{JSON.SerializeObject(resultBatterys.Content)}");
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break;
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}
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}
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if (resultBatterys.Content.All(n => n == 0))
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{
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replyResult = (Int16)EResult.NG;
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LogHelper.Instance.Warn($"出站电芯虚拟码全部为0，请检查");
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}
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else
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{
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SetBtnContent(resultBatterys.Content);
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List<TBatteryInfo> batterys = _unityContainer.Resolve<BatteryInfoService>().GetUnLoadingBattery(resultBatterys.Content);
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var ids = batterys.Select(x => x.Id).ToArray();
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if (0 == batterys.Count) //没有可出站的电芯
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{
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LogHelper.Instance.Info($"信号出站:{JSON.SerializeObject(resultBatterys.Content)},已经出过站！");
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}
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else
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{
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if (!SetUnLoading(ids)) //没有出站
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{
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replyResult = (Int16)EResult.NG;
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}
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}
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}
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}
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//var writeResult = PLC.Write<Int16>((string)d.WriteResult, replyResult); //回复PLC，如果全是OK，就在上面回复
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//if (!writeResult.IsSuccess)
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//{
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// LogHelper.Instance.Warn($"ExecutScanBattery-{(string)d.WriteResult}:{writeResult.Message}");
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//}
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_unityContainer.Resolve<BasicInfoViewModel>().SetEvent("结束:" + node.VarDesc);
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}
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//正常电芯才可，因为会出现MOM拦截的也出站,(还不能拦截，因为第一次MOM NG，第二次OK，就会出问题)
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//下料，上料调用这里
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public bool SetUnLoading(int[] batteryIds, bool isOutBound = true)
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{
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TBatteryInfo model = _unityContainer.Resolve<BatteryInfoService>().GetFristBattery(batteryIds); //只要一个电芯，为的就是知道在哪一层
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float controlTemp = _unityContainer.Resolve<ICommonFun>().GetControlTemp(GetLayer(model)); //下料温度
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float preheatTemp = GetPreheatTemp(controlTemp); //预热温度
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string preheatTime = GetPreheatTime(model); //预热时间
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//更新数据库
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var taskAsy = _unityContainer.Resolve<BatteryInfoService>().UpdateOutbound(batteryIds, controlTemp, preheatTemp, preheatTime);
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LogHelper.Instance.Info($"出站电芯,电芯ID:{JSON.SerializeObject(batteryIds)}");
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//上传到Mom
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return UploadMom(batteryIds);
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}
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int GetLayer(TBatteryInfo model)
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{
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if (null == model)
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{
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return 6;
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}
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else
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{
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return model.Layer ?? 0;
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}
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}
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float GetPreheatTemp(float temp)
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{
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Random random = new Random();
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return temp + (float)Math.Round(random.NextDouble(), 2) - 0.5f;
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}
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string GetPreheatTime(TBatteryInfo model)
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{
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if (null == model)
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{
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return "50分钟1秒";
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}
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else
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{
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var diff = DateTime.Now - (model.LoadingTime ?? DateTime.Now);
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return $"{(int)(diff.TotalSeconds / 60)}分钟{(int)(diff.TotalSeconds % 60) }秒";
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}
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}
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//public void GetSuccessBattery(ref int[] batteryIds)
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//{
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// List<TBatteryNG> failList = _unityContainer.Resolve<BatteryNGService>().GetBatteryInfo(batteryIds);
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// if (0 == failList.Count) //全部是正常电芯
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// {
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// return;
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// }
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// foreach(var failBattery in failList)
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// {
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// int index = Array.IndexOf(batteryIds, failBattery.BatteryId); //找到NG电芯位置
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// if (-1 == index)
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// {
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// continue;
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// }
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// batteryIds[index] = 0; //NG电芯清0
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// LogHelper.Instance.Fatal($"NG不出站1:{failBattery.BatteryId}");
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// }
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// LogHelper.Instance.Fatal($"NG不出站2:{JSON.SerializeObject(batteryIds)}");
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//}
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//下料，定时检测，上料都会调用这里
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private bool UploadMom(int[] batteryIds)
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{
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//GetSuccessBattery(ref batteryIds); //去掉NG电芯
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List<TBatteryInfo> batterys = _unityContainer.Resolve<BatteryInfoService>().GetBatterys(batteryIds);
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if (0 == batterys.Count)
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{
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LogHelper.Instance.Error($"上传出站信息失败，没有找到电芯条码，电芯ID:{string.Join(",", batteryIds)}");
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return false;
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}
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List<TBatteryInfo> batteryList = batterys
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.GroupBy(x => x.BatteryCode)
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.Select(g => g.First())
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.ToList(); //电芯去重
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if (batterys.Count != batteryList.Count)
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{
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LogHelper.Instance.Error($"上传出站电芯有重码，电芯ID:{string.Join(",", batteryIds)}");
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}
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if (11 < batteryIds.Count())
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{
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LogHelper.Instance.Fatal($"出站数据大于11，电芯ID:{string.Join(",", batteryIds)}");
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}
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BuildRecordFile(batteryList); //记录出站
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//真实上传MOM
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if (int.Parse(_unityContainer.Resolve<SysSetupService>().GetValueByParaID(ESysSetup.MOMEnable.ToString())) == (int)EMOMEnable.Enable)
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{
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MESReturnOutputModel mesResult = _unityContainer.Resolve<MESProcess>().CellOutput(batteryList, "OK", "", "", new List<MaterialInfoModel>());
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if (null == mesResult) //是先存到数据库，另外一个线程发，所以一直为null
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{
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//LogHelper.Instance.Error($"上传出站信息，请求MOM失败，电芯条码:{JSON.SerializeObject(batteryList.Select(x => x.BatteryCode).ToList())}");
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return false;
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}
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if (mesResult.Info.ResultFlag != EResultFlag.OK.ToString())
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{
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LogHelper.Instance.Error($"上传出站信息，MOM返回NG，返回信息:{JSON.SerializeObject(mesResult)}");
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return false;
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}
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}
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return true;
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}
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public void BuildRecordFile(List<TBatteryInfo> batterys)
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{
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string dateFile = "";
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string filePath = "";
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string path = _unityContainer.Resolve<SysSetupService>().GetValueByParaID(ESysSetup.DataFilePath.ToString());//
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if (null == batterys
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|| batterys.Count == 0)
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{
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return;
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}
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if (!Directory.Exists(path))
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{
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Directory.CreateDirectory(path);
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}
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dateFile = DateTime.Now.ToString("yyyyMMdd");
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filePath = path + $"\\{dateFile}.csv";
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try
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{
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// CSVHelper.WriteDataTableToCsv(batteryList, new List<string> { "Id","BatteryCode",
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//"PositionX", "PositionY", "Layer", "ScanTime","LoadingTime", "UnLoadingTime", "LodingTemperature",
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// "PreheatTemperature","UnLoadingTemperature","PreheatTime"}, new List<string>
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//{ "序号", "电芯条码", "行号", "列号", "层号","扫码时间", "上料时间", "下料时间"
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//,"上料温度","预热温度","下料温度","预热时长" }, filePath);
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//foreach (var item in batteryList)
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//{
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// if (0 == _unityContainer.Resolve<BatteryInfoService>().UpdateStatus(item.Id, (int)EBatteryStatus.OutBoundRecord))
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// {
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// LogHelper.Instance.Fatal("修改记录出站状态失败!");
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// }
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//}
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lock (_lockObj)
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{
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CSVHelper.WriteMap<TBatteryInfo, BatteryInfoMap>(batterys, filePath);
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}
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}
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catch (Exception ex)
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{
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LogHelper.Instance.GetCurrentClassFatal($"{ex.Message},{ex.StackTrace}");
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}
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}
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public void Stop()
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{
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}
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}
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}
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